WI2000p Laser Weld Inspection

The WI2000p post weld inspection system, has been exclusively created for the tube and pipe industry to detect quality issues related to the welding process. A high speed video camera combined with fast data capture and analysis rates provides detection of defects down to 0.015 mm in size on a typical laser welding tube mill. The process of welding tube and pipe requires several variables to be in check for efficient and stable production and to meet the quality demands of the industry. Mill dynamics, from setup to production, have an impact on the stability of these variables. Measuring and monitoring these variables is the first step in controlling them and improving weld quality. The WI2000p system is composed of an Image Acquisition assembly and an Image Processing/ Display console. The Image Acquisition assembly consists of a Sensor Head assembly ( 6) , a Sensor Cooling assembly with Air Preparation/ Control ( 5) , and an optional Sensor Mount/ Adjust assembly ( H) . The Air supply Hoses and Tubes for the Sensor Cooling assembly ( 1) must be provided by the customer, the same with the post or gantry ( not shown) for attaching the optional Sensor Mount/ Adjust assembly. The Image Processing/ Display assembly consists of the Xiris Human Machine Interface ( HMI) Console ( 2) including a touchscreen monitor for display of the Graphical User Interface ( GUI) , industrialized PC with two cooling fans running WI2000p software in a MS Windows environment and external keyboard ( B) with integrated touchpad. Enclosure is IP54/ Nema 13 rated and has a standard VESA mounting on the back and bottom of the enclosure for easy mounting. Unit includes I/ O interface module to communicate to customer line PLC. Mill operators can interface their existing line Encoders and Defect Marking Systems via the optional Production Line Interface Kit that includes the Interface Module ( I) , Encoder Application software, and Interconnecting Cable. The Encoder Assembly, Defect Marking System, along with their related cables ( J) , must be provided by the customer. Features: • Easy to tune settings as configuration is done on the fly for continuous production. • Unlimited number of ( data) presets can be saved for later recall – reduces mill set-up time and increases overall production volume. • Process monitoring through real-time trend reporting – simplifies mill set-up, minimizing down time and material scrap. • Powerful software suite: proprietary 3D triangulation algorithm allows for high speed processing with closely spaced data intervals. • Real-time trend reporting and alarm notification of process variables notifies the operator immediately of impending tolerance breaches and/ or weld faults, allowing for easy reporting and diagnostics. • Data logging for process playback gives the ability to evaluate shift efficiency, yield, and raw material quality. • Direct integration with tube mill’ s marking system allows for weld defects to be marked instantaneously without halting the mill. • Laser Safety interlocks – four levels of interlocks allow for safe operation of the Sensor Head and quick automatic stopping of the system in case of emergency. Camera and Resolution Single Chip Monochrome CCD with GigE interface 656 x 492 pixels grey level ( standard) using 656 x200 window pixels Pixel size: 7.4 µ m Frame Rate 250 frames per sec, up to 400 frames with 656 x 100 window pixels; Images are acquired in a free running mode Sensor Head 128 mm ( 5.0” ) ( W) X 59 mm ( 3.1” ) ( D) x 244 mm ( 9.6” ) ( H) ; 4.0 Kg ( 9lb) Sensor Head + Optional Mount Bracket – Size 128 mm ( 5.0” ) ( W) X 222 mm ( 8.7” ) ( D) x 346 mm ( 13.6” ) ( H) ; 7.0 Kg ( 15lb) Universal Mount / Adjust system for easy Vertical & Horizontal set-up HMI Enclosure Industrial enclosure with 15” Touch Screen LCD, Wall-Mount standard 484 mm ( 19.06” ) ( W) X 212 mm ( 8.35” ) ( D) x 340 mm ( 13.39” ) ( H) ; 8.5 Kg ( 19lb) GUI Languages Supported English, German, Spanish, Japanese, Chinese. Others on request. Optional Sensor Cooling Assembly Adjustable Air pressure for coolant inlet: Sensor Head: 55 L/ min @ 6 bar ( 2 cfm @ 90 psi) PC Console: 425 L/ min @ 6 bar ( 15 cfm @ 90 psi) Machine Interface 16 digital inputs ( 5-48 VDC, opto-isolated, PNP/ NPN) 16 digital outputs ( 5-48 VDC, opto-isolated open collector) Cable 10m ( 32.8’ ) standard – other lengths available Fully compliant to IEC6100-4-2 Level 4, IEC6100-4-4 Level 4 Electrical Immunity Operating Conditions Power: 100 – 240 VAC, 500 watts, 50-60 Hz. Ambient Temperature: 10-50 ° C ( 50-122° F) Sensor Operating Temperature ( internal with air coolant) : 12– 30° C ( 59-86° F) Supported Tube/ Pipe Size Minimum ( Outside Diameter) : 11 mm ( 0.43” ) Distributor agent menjual service repair jasa perancangan perbaikan dan upgrade alat, sensor dan sistem Inspeksi eddy current test system, ultrasonic tester, flux leakage inspection system, Multiple & Custom NDT Systems: inspeksi quality check keretakan automotive parts for cracks, alloy, and heat treatment, bearing races for cracks, aluminum sheet for inclusions, US Army ordnance parts for cracks, rail testers ( M A Nordic) , dll. Jakarta - Indonesia Telp. 8611444 ( hunting) Call : Fikri : 0811 893 101, 0815 614 1954, 0813 992 919 09.